A simple smoke generator for cold smoking with your own hands: drawings and useful tips
Recently, in the production of food, special means of the "liquid smoke" type have been used, in which meat and fish are placed, acquiring a specific taste and smell. This method does not apply to natural smoking. Fans of real delicacies prefer to smoke on their own using old and proven technologies. The cold smoking method allows you to preserve products for a long time. You will need a do-it-yourself cold-smoking smoke generator for this. Drawings and helpful tips will help you design it without any problems.
The content of the article
Generator use and purpose
The smoke generator is a device for processing products with aromatic and persistent smoke for a long time.
At the same time, the creation of a smoke generator for a cold-smoked smokehouse with your own hands involves the supply of a gas composition under a powerful pressure, which fills smoking tanks of different volumes. In this case, pumping devices of various capacities are used. These devices differ in the volume of the smoking chamber, the operating time and the amount of smoke produced.
For home use, you can use small units that allow you to smoke two to four kilograms of products at one time. You can buy a smoke generator for cold smoking, the price for such a design can vary from 24 thousand rubles. Among the models of domestic production are the brands Vikhr and Yeger.
Helpful information! For the installation of such equipment, preparation of free space will be required. The cameras of the device can be located on separate tiers. In this case, you will need a place with a natural slope of the ground.
Do-it-yourself cold smoking smoke generator: drawings and principle of operation
Drawings are used to make a smoke generator for cold smoking with your own hands. The design is based on a body element, which can be round or cylindrical. The best material for the production of this element is steel.
The body is designed for fuel raw materials and oxygen retaining for supply to the combustion area. Specific smoke is formed due to the slow burning of wood raw materials, as well as other waste: from alder, pear, beech and apple.
Slow burning occurs due to the careful stacking of the crushed raw materials. A special window is provided for ignition in the lower block of the structure.
Smoke is generated in the lower chamber, called the firebox. In this case, several methods are used:
- in a tank with good tightness with a small air flow, the fuel material barely smolders. With the help of the inlet damper, the required air supply is produced, which produces draft in the chimney line;
- a combustion tank with two chambers is used. A hearth is located under the brazier, and raw materials are laid out on a metal base to generate smoke. The thrust is formed in the upper chamber.
In the smokehouse, products are hung in tiers. It is filled with smoke and saturated with aromas. This process must be constantly monitored.
Furnaces can be electric or gas. At the same time, fuel is wasted in large quantities. For home use, the use of smoke generators for cold and hot smoking is provided.
Helpful information! To remove the combustion products, a perforated steel pipe is mounted.
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Do-it-yourself metal braziers. Dimensions, photo. Secrets of making braziers with your own hands and an overview of their most diverse types in a separate publication.
Water cooling type
Cold smoke technology involves the use of several cooling methods. With this cooling method, the mechanism includes two tanks. In this case, one is inside the other. Ode moves in the upper reservoir. To reduce consumption, you can slightly lower the head.
The internal tank is a special device that cools the flue mixture. When in contact with cool walls, the temperature of the smoke decreases.
Air cooling method
Before the smoke enters the chamber of the smoker, it is driven through a coil-shaped pipe. In this case, cooling is obtained by air heat exchange. The advantage of this design is its cheap cost and simplicity. Coil size can be any.
Helpful information! The chimney element is best made of steel, which has a higher thermal conductivity.
DIY cold smoking smoke generator installation: video and photo
You can make a high-quality smoke generator for cold smoking with your own hands. Drawings and diagrams will allow you to create the best unit.
For economy reasons, the coil piece can be placed around the combustion tank. It is necessary to create a high-quality circulation of air flows so that the heated case does not interfere with the cooling of the smoke.
For self-assembly, you will need the following elements:
- pipe sections made of metal with a diameter of 25-40 mm for the smoke line;
- round or square tube;
- metal hose or corrugated pipe;
- tee connections;
- compressors;
- thermometer and special wires.
You will also need a welding unit and a grinder. A drawing of a smoke generator for cold smoking allows you to consider all the components of the structure.
Installation of the structure has the following features:
- if the bottom is removable, then the doors on the side surfaces of the unit are not needed;
- the top cover must be without ventilation and chimney. It must be equipped with special opening elements;
- a chimney is mounted on top of the unit. The fitting is welded to the wall in the perpendicular direction;
- thread is cut for fittings;
- after installing the chimney part, a tee element and two pipes are connected;
- the line from the compressor element is attached to the branch pipe leading downward, a special branch pipe is mounted to the side fitting leading to the smoking container;
- instead of a fan, a cooler from a computer or a compressor for aquariums is used. In this case, it is necessary to create a constant circulation of the air flow.
The tee is attached to the cover without affecting the integrity of the side walls.
Helpful information! For the stability of the unit, small steel legs are mounted to the bottom. A flat bottom is also made.
Helpful hints: how does a homemade device work?
The smoke generator for cold smoking with its own hands is distinguished by its mobility and compactness. The video allows you to see all the stages of installation of this unit.
This unit can be stored in a basement, garage or closet.
The device works as follows:
- the device is installed on a base made of heat-resistant materials. This can be a concrete slab, ceramic tiles or a metal table;
- this unit heats up quickly, and particles of burning material fall out of it;
- about 0.8 kg of sawdust, wood chips or shavings are loaded into the container;
- the lid closes well;
- the compressor branch pipe is connected, and the chimney is connected to the smoking chamber;
- fuel is ignited through the side opening;
- the fan turns on.
The temperature is measured with a thermometer. When creating this equipment on your own, you can use materials at hand. For the case, pots, cans or any other containers in the form of a cylinder are suitable. The chimney is made from any suitable pipe. This installation can work even without a fan. In this case, the craving will be weaker and the smoking process will be greatly delayed.
In the presence of a certain improvised material, special tools and some skills, durable and high-quality smoke generators are created, with the help of which you can cook delicious smoked products.
Video: homemade device for creating smoke